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  1. #1
    FEP Super Member gr79's Avatar
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    Default bad ball joint pics

    Can sleep better after seeing what's been going on.
    Parked car 11-13. Gosh 13th was on a Monday not a Friday
    Good luck nothing dramatic happened was doing 5 mph a block away made it home.
    Pics are zoom-able.

    Metal shavings. Fraction of an oz less unsprung weight...
    Name:  ball joint ds shavings 3030 50 20231116_173945 (12).jpg
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    Arrow points to where outer edge of control arm scrapes the brake rotor.
    Bendt what is left of the rusty brake shield out of the way to see better.
    A new ball joint will pull the control arm up off the rotor.
    Name:  ball joint ds loaded arrow 1010 20231116_220756.jpg
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    Last edited by gr79; 02-16-2024 at 07:48 PM.

  2. #2
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    Default

    Glad you caught it quick, that could have really sucked.
    '85 GT

  3. #3

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    Impressive! Hopefully it didn't stretch out the hole in the control arm. That happened to me.
    Brad

    '79 Mercury Zephyr ES 5.0L GT40 EFI, T-5
    '17 Ford Focus ST
    '14 Ford Fusion SE Manual

  4. #4
    FEP Super Member gr79's Avatar
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    ZephyrEFI- What happened with the stretched hole New arm? Welded or bolt in bj?
    Am told there are versions that will press into an oversize hole.

    From the bottom, bj looks to be firmly attached and flat on the control arm.
    Ford says replace the whole arm.
    Currently arm set #2 is on the car. They are FPP cataloged ones.
    Parts cost is not a whole lot more. Bonus would be new bushings. Current ones look ok.

    I asked the shop about that once they said nah can do just the bj. Of course that was a while back.
    Labor diff between bj only or whole arm replacement will not be a whole lot more to spring for.
    Will have to call them how much is labor now including going all the way including a strut swap.
    Would like to do just the bjs and struts.

    Source for new 79-93 stock style rear lower control arms with rubber bushings:
    https://buyacp.com/parts/rear-lower-...ide-fm-es031a/

  5. #5

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    Yeah, it should be clear they are stretched out. There were signs when I did it. The balljoints went in really easy. But having no experience with such things, I put it all back together only to find the joints pushed themselves right back out when I put the car on the floor. Not gonna work, haha.

    If your current arms are not high miles like mine were, you are probably fine.

    Sent from my SM-S901U using Tapatalk
    Brad

    '79 Mercury Zephyr ES 5.0L GT40 EFI, T-5
    '17 Ford Focus ST
    '14 Ford Fusion SE Manual

  6. #6
    FEP Super Member gr79's Avatar
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    Default nest step in plan to move car to shop for repair

    Est have 100k on the current flcas. PS looks fine.
    Hitting a jarring chuckhole weeks ago did not help. Tire and rim are fine no damage or leaks.

    Make it way easier to move the car, especially by being able to drive it into a repair bay.
    Have to call the tow co and shop to find out how they deal with moving a car with wheel drag.
    LCA only scrapes in one spot. Is clear and free at least 180 degrees of tire rotation.
    Shop is not far away like 5 miles. May be able to have it towed slowly on rear wheels or a dolly.
    Main concern is once the Mustang is at the shop. Having to drag it inside bumming the mechanics out having to do that.
    They know the car and truck and are always blunt frank with details of what the deal is.

    Maybe will safety chain or strap the lca to the spindle or frame just in case.
    Everything to be arranged weeks in advance. Weather here now is cold and could snow anytime.
    Last edited by gr79; 02-16-2024 at 07:39 PM.

  7. #7
    FEP Super Member gr79's Avatar
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    Warmed car up and went back and forth in driveway to gauge wheel drag.
    Listened for a free spot where there is no rotor/arm scraping noise.
    In a certain spot, car drags like the parking brake is on.
    Could drive car more and grind down the metal enough to freewheel again.
    Cast iron brake rotor vs thick gauge stamped steel control arm edge.

    New pr of struts arrived from RA. Same Monroe 71828s made in USA. Last replaced in 2002, 160k.
    Boxes are hd and have hand slots in the right spot. Lot easier to grip box doing the storage shuffle.
    Nice little packaging touches Monroe did not have to do but did.
    Last edited by gr79; 02-16-2024 at 07:55 PM.

  8. #8
    FEP Super Member gr79's Avatar
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    Went to straighten it out on the drive and heard the DS ball joint fail all the way.
    Arm dropped on the wheel rim. Joint ball is still on the knuckle. Snapped below it.
    It wont move now stuck similar to a FT LT brake total lock up.
    Wheel will not rotate, wont steer either. Front wheels are straight
    Have not driven it since November.

    Time to schedule shop visit and flat bed tow.
    So fortunate it happened in its parking spot on driveway and no drama.

    Will be tricky to move it off driveway onto flatbed.
    Rear bumper is almost at the curb, street is only wide enough for 2 cars to pass.
    Car wont steer, front wheels are straight.
    Oh well the tow company will figure it out.
    Face the car to the rear of flatbed as for drop off in front of a shop bay door.

    Thinking about jacking the arm off the rim and strapping it up to frame of something.
    The wheel should stay down since the knuckle is not connected to the ball joint anymore?
    If can get the arm off the wheel rim and strap it up, car can roll.
    But the arm is supporting car weight.
    The arm looks ok. Scraped up at the end, but no gouging from dragging on wheel rim.

    Shop uses Moog parts. Good. They will have grease fittings. OEM does not.
    Any thoughts are humbly welcome.

  9. #9
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    Default

    Tow truck will likely use go jacks. Shop may do the same or they could ask the tow driver to push the car into the bay on the go jack.

    If you feel crappy that you're gong to inconvenience someone, you could always pick one or a pair up. Lot's of affordable options.

    https://www.northerntool.com/product...ity-each-61133

    https://www.northerntool.com/product...capacity-37809

    https://www.harborfreight.com/automo...ies-67338.html

    https://www.harborfreight.com/automo...lly-64601.html
    '85 GT

  10. #10

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    Fyi @qikgts - Northern Tool links are bad.
    1985 Mustang GT (Mothballed...Desired restomod parts acquired...Top of my project list for my 2024 retirement!)

  11. #11
    FEP Super Member gr79's Avatar
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    Default thank you for ideas

    Yes was thinking of the wheel dollies. Forgot about gojacks.
    Youngest brother has dollies but may be in use and on the other side of town.
    Sounds reasonable for tow co and shop to have them.
    Will ask tow co and shop tomorrow about them. Will get some if needed and write it off as part of repair.
    Family owned shop is well equipped and said drivers always come in and check where to offload the car.
    They specialize in frame and suspension. Did a good job on the Mustang clutch replacement.
    Can get in tomorrow if i was ready. Few months ago 2 week wait.
    Plus a new bus route stops right in front.
    Will follow the tow in the Ranger, but need a ride to pick car up.

    Thinking of using one of my engine leveler chains to secure arm. Jack up arm off the rim.
    Run chain thru the arm spring pocket hole and loop it around the lower part of strut.

    The only concern about inconvenience is the weather. Forecast is high 80's low 90's.
    My fault putting off something that could have been done months ago.
    Or if i had a garage. Did the LCAs and struts in brothers garage 2001.
    Have new struts may throw them in car just in case.

  12. #12
    FEP Super Member erratic50's Avatar
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    Default

    Wild

    the balljoints on my 86GT lasted until just shy of 500K miles

    they were still good when I removed them, but I couldn't see leaving them in there

    the A arm bushings were a dirty bastard to replace-- never again will I rebuild a crusty old set of A arms. The new Dorman arms are SO much easier to work on. Cuts the time required in 1/4

    i went to X2 balljoints and SN95 spindles when I rebuilt my frontend

    I run SN95 balljoints with SVO/SN95 spindle adapters and SVO spindles on my 85

    Both are an excellent upgrade. The improved Ackerman makes a noticeable difference when cruising around the parking lot or at speed

  13. #13
    FEP Super Member gr79's Avatar
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    I threw the oe FLCA's into a ditch. Should have kept them to restore as a backup set.
    Live and learn. Could not find them a few years later. Ditch was reworked.

    Went to Menards today and picked up a new tow chain.
    Idea is to jack up car by the lca.
    Thread the chain down the spring mount seat holes inside the spring. Down the top and out the bottom.
    Wrap and hook it good around the lower part of the strut at the knuckle mount.
    Hopefully the arm will be temp secured off the rim long enough to move it to shop.
    That way the chain should also secure the strut and wheel so they wont spread out.
    I see HF has a Daytona go jack on sale for 100. Will get one if i need it.
    Next week predicted in the 90's so trip to shop is on hold due to weather.
    Way to hot to drive in a black non a/c car anyway.
    https://www.menards.com/main/tools/a...7167451381.htm

  14. #14
    FEP Super Member gr79's Avatar
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    Default where there's is a will there's a way

    Perfect summerlike weather day. Trial fitment of chain went great. Worth the time planning.
    Trial was done on the good side of front end to figure best chain routing and duplicate it on the ds.
    One of the chain end hooks needed to be cut off so chain would fit thru spring pocket hole.
    Did that first. Cut 2nd link with Ryobi 18v 3" cut off tool. That thing is gold. Did not even nick the vise paint.
    Took a long break on the patio and 80's heat before trial fit.
    Chain dropped easily thru spring assy. Routed inside the rim, around the strut, above the caliper avoiding pinching tie rod end and brake line.
    The hook end fit nicely into the end of the chain sticking out under the spring. 54" chain have almost 12" left over.

    Name:  ball joint chain trial 1010 20240614.jpg
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    The bad side. Ball joint ball (the rusty orb) pulled out of socket.
    Geez look at how far the control arm drops. At least it was stopped by the rim. Good to know considering what could have happened.
    Plan Sunday? = jack up and secure everything with chain allowing car to roll again.
    I have new struts in box for later install. Same p/n.
    Car will be hosed to remove tree fuzz collected where there is oil film and grassy webs underneath.
    Wheel should turn. Does rub rear of fender splash liner. Won't try to steer it if possible.
    Name:  ball joint pop 1010 20240614.jpg
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  15. #15
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    It really doesn't seem like it would be that bad to jack it up under the control arm, remove the wheel, brakes, spindle and press a new ball joint into that arm. Biggest pain might be getting the old ball stud out of the spindle. I can't remember what those spindles look like, but you might be able to pop it out with a tie rod end puller.
    '89 XR-7 5 Speed
    '95 SC 5 Speed
    '91 Crown Vic P72 351W
    '97 Thunderbird
    '85 Ford LTD Squire

  16. #16
    FEP Super Member gr79's Avatar
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    I have a joint press kit and all the tools, 10t press. Air tools.
    Prob is ford says not to replace the ball joints but to do the whole arm.
    That ball. Let the shop figure that out. Get both joints installed right.
    Yah i want that old ball stud a a souvenir to add to the parts jar of doom.
    The shop has tools for heavy truck work. Can realign front at same time.
    From what i gather, the arm, spindle, rotor, can stay on the car.
    Write the extra cost is as like having a couple more car payments.
    Budget allows others to do heavy repair. I do it now only if an emergency.

    Went to a car cruise yesterday. Took side streets to avoid traffic.
    Happened upon a flatbed bringing home a bb Camaro with a broken rear axle.
    That guy was good. Quickly set the car right into the garage like it was on a spatula.
    Asked him about my situation. Said no problem winching it on and sliding it off.

  17. #17
    FEP Super Member gr79's Avatar
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    Wohoo progress
    Jacked under the lca and chained the ds wheel same routing as trial on the pass side.
    The turbine rim slots helped routing. Able to see and thread the chain thru one slot to take slack out.
    Working from front to back, reached behind wheel, pulled chain back thru wheel and over to the spring.
    Dropped the free end of chain down the spring. Jack placement allowed chain to drop thru lca spring hole.
    Control arm is now off the rim, tire spins free again. Chain is real close to rim but ok.
    Had to fiddle with the chain hook connection to a chain link to get max amount of slack out.
    The HF jack worked perfectly. Was low enough to roll under the lca at the spring pocket area.
    Not taking a chance steering and bending a tie rod or something since the lca is not connected.
    The strut is chained to the lca. Chain loops down the spring top to bottom.

  18. #18
    FEP Super Member gr79's Avatar
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    Default progress

    Finally got car scheduled for tow and shop work Friday to replace ball joints.
    Problem has been transportation to pick it up.
    Have to get over that. Drive the truck and park in lot near bus stop bus i guess.
    Take bus 5 miles pick up car drive car home, jump on bicycle pedal a mile to the truck.
    City shuttle service available with 3 day notice. Yah right. Will see.

    Been tooo long since driven. Have been starting it. Old gas since last Oct.
    They understand car has to be unloaded into the repair bay or in front of it.
    It runs and rolls but cannot steer it. At least the front wheels are straight.
    Hard part will be getting up 'early' for the tow deal and follow to shop.
    5 mile trip
    Waited for decent weather. Next week predicted to be hot and humid again
    Rather have shop work on it in pleasant no sweat warm dry weather this week.

    Planning on driving it crosstown to a cruise next Wednesday afternoon/evening.
    One sponsor is the Ford dealer i purchased it from. Our spot is by their event tent.
    Would be Kind of a reunion to celebrate it being back on the road again.
    Last edited by gr79; 08-21-2024 at 02:30 PM.

  19. #19

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    Quote Originally Posted by gr79 View Post
    Problem has been transportation to pick it up.
    Have to get over that. Drive the truck and park in lot near bus stop bus i guess.
    Take bus 5 miles pick up car drive car home, jump on bicycle pedal a mile to the truck.
    City shuttle service available with 3 day notice. Yah right. Will see.
    Might I recommend just calling an Uber/Lyft instead of all that hassle?
    1986 Mustang GT - Medium Canyon Red (2A) 5sp.

  20. #20
    FEP Super Member gr79's Avatar
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    Yes that would be a great help thank you for the reminder.
    Never used that. going to check that out right now.
    ihave a prepay cell phone but apps are out. sign ups, texting is out.
    hated cabs
    bus is 50 cents and i need the bike exercise. am retired so its something to do. adventure.
    prefer to ride a mile to pick up the truck and rack the bike on the carrier kept in the truck bed
    will see when the time comes
    shop said may give me a lift if available
    car dealers have shuttle service do but one is not close
    am sure family and friends would come out too but hate to bother them.

  21. #21

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    Ah yeah, I take it for granted. It's super convenient when ya need it for times like this.

    Granted, I've never done it this way, but it looks like you can use it via the web and without a smartphone. I'm sure it's easy none the less.
    https://help.uber.com/en/riders/arti...a-8b545375c879

    Then again, I've been riding my new bike quite a bit too so I'll always encourage that route as well.
    1986 Mustang GT - Medium Canyon Red (2A) 5sp.

  22. #22
    FEP Super Member gr79's Avatar
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    Default

    Pass on the uber. background check, new accounts. App did come with the phone.
    Have 5+ bikes. One folding 5 speed fits in the car or truck bed. Others are Schwinn.
    Will use a Schwinn Suburban 'hybrid'. speedo, shocks, folding side baskets, fenders, 21 speed twist grip.
    Changed out the low rise handle bars to 60's style Schwinn Breeze style for more upright riding.
    Easier on the neck, less hand pressure on the bar.
    Rode 50 miles once with others once. Rouge River cleanup event. Kensington Metropark on one NYEve.
    Rode from Roseville to downtown Detroit once. Never again. Too many city cars not paying attention.
    Places ridden as a kid in family car. Never thought would ride a bike someday so far away.
    Used to ride cruises. A Schwinn Sting Ray works great there for dodging people.
    Oscar cooler wedges perfectly into the high rise handlebars.
    Have done Belle Isle, circled Metro Airport. Selfridge base air show when they allowed bikes.

    Friends and i ride now ride occasionally. Metro Beach, old neighborhood. Local fireworks on the 4th.

    One great mod is a small 120v 13w led worklite for night rides. See the low branches, curbs, potholes, skunks.
    Way more inexpensive than any good bike light. Works better than a headband led light.
    Runs for hours on one 4ah Ryobi 18v battery. 1200 lumens. A Ryobi 150w inverter does the trick.
    Battery pack, small cooler, towel, easily fit in the baskets.
    Light does double duty for car and house projects.
    https://www.menards.com/main/lightin...808-c-7546.htm

  23. #23
    FEP Super Member gr79's Avatar
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    Default Car finally in the shop

    Beautiful summer morning.
    Flatbed arrived 9am after rush hour per plan.
    No issues loading took 20 minutes.
    Followed car 5 miles to the shop.
    Car was unloaded into an open service bay.
    Shop was busy. Paperwork to check and advise was ready.
    Total time 42 minutes.
    Drove back home to wait for check and advise update.
    past owned daily driven many memorable times with all
    1967 Mustang 'verti Sports Sprint 289 Holley 4vC4 2.79 lime gold blk vinyl (6/70-4/73) 100k
    1970 VW 113 Beetle modded 1650 5200 2v 4sp Hurst 4.13 grn blk leathette (1973-1977) 200k
    1975 VW 1303 S Beetle LaGrande 1600 EFI 4sp Hurst 3.88 lime grn tan cloth (1977-1980) 90k
    1985 LTD LX 5.0 CFI HO AOD 3.27 gray gray (1987-1990) 75k
    1986 Ranger XL 2wd 7' bed 114 wb 2.3 EFI 5 sp 3.45 gray burgundy cloth (1990-1994) 180k
    current owned now weekly driven totally enjoyed
    1979 Mustang Cobra 61R 2.3T Holley 2305 2v '92 T5 Hurst 3.45 black orange decals (7/80- )
    1993 Ranger XLT R103 2wd 7' bed 114 wb 2.3 EFI 5sp Hurst 3.45 calypso green gray (3/94- )

  24. #24
    FEP Super Member gr79's Avatar
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    Default too old? me says not yet

    Update
    Shop were car is at now wont work on it. Very upsetting news.
    Frame rust- liability, safety cert on repairs.
    It was on their rack ready but no go.
    Called around. most all said if they wont work on it, we wont either.
    Honest quotes: Too old, hard to find parts, cant make money on it, etc. I get it.

    However the stars lined up. New plan.
    Found a small family owned shop that are "Ford fanatics and classic car nuts."
    Domestic cars only. Told them about the 'rust'. No problem. Great reviews.
    Car will be transferred to them early Monday.
    Can hook up a shuttle ride too. They know where i live.

    -Same tow co again gets the call. They are local and deal with both shops.
    -Square up with shop one for 21.00 diagnostic.
    Can keep the car in their bay until Monday move no problem.

  25. #25
    FEP Super Member gr79's Avatar
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    Default Car is now at shop #2.

    8 am, was getting ready to call tow co to confirm things.
    815 am they called me instead!
    Met everyone at 9 am. When i arrived at shop 1, car was already on the truck.
    Two tow bills to add to the cost of repair.

    Guy at shop 2 looked over the car after it was unloaded.
    Said he owned several fox mustangs knows them well. Comforting comment.
    Will be patient with them. 98F and humid right now.
    Neat back lot lots of old classics that look tired.
    Was asked how long have owned it. Showed him the Marti report.
    Give them a perspective as to how i feel about the car. Desire 50k more of driving from it.
    No big fancy lobby or even chairs. Nice decor 'clutter'. A genuine garage look.

    Shop 1 tech (older) said with all the frame rust, would not drive it over 10 mph.

    Both shops were busy but my car snuck in.
    Cleaned the mustang side of driveway. Looks way better no oil spots. light rust streaks.
    Baking soda, simple green, barkeepers friend, iron out, clr, oven cleaner, powerwasher.
    Used a hand grinder and knotted wheel on the battery rust streaks in the concrete. Works good.
    Last edited by gr79; 08-26-2024 at 12:44 PM.

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