Howdy all.
For years my fuel gauge always read correctly, and then a few years back it started to act up like reading 1/2 on a full tank and making big jumps on the gauge with minor changes in the fuel level or the sloshing of fuel while driving. I was hoping it was just a lack of use causing the contact points on the sending unit to not register correctly. When I replaced my dented (from a previous owner) fuel tank I checked the sending unit with an ohm meter and the ends of the range were correct, but the sweep in between was spotty. I was still hopeful that just driving the car more would wear it back in, and often new replacement parts aren't that great these days. After everything was back together and I was able to drive the car more nothing improved with the fuel level reading. Soon after I ran across a discussion about how sulphur in modern fuels can build up on sending units and cause bad readings. Based on some success stories in that discussion I tried a bottle of Techron Complete Fuel System Cleaner. Poured the whole bottle in the tank and then over the next few days I'd occasionally bounce the back of the car to slosh it around. Within a week the fuel gauge was reading correctly again and has been fine ever since. It was a big relief knowing I wouldn't have to pull the tank that I had just installed.
Sharing this info in case someone else runs in to the same issue.
Take care,
Mike
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